AeroNex

AI-based Multi-modal Non-Destructive Aerial Inspection System and Digital Twin of Wind Farms

The AeroNeX project adopts an advanced scientific and technical approach that combines autonomous aerial robotics, multi-modal non-destructive testing (NDT) and AI-based data fusion with digital twin technology to create a breakthrough solution for predictive maintenance of wind turbine infrastructure. The project introduces a novel method for defect detection by integrating Ground Penetrating Radar (GPR) and X-Ray imaging with optical inspection technologies, enabling comprehensive internal and external assessment of wind turbine blades, towers, and foundations. This combination of subsurface and surface inspection capabilities marks a significant leap beyond the current state of the art, offering a new standard for autonomous infrastructure inspection in the wind energy sector. 

This project brings together a consortium consisting of NORCE and Simis from Norway, and SpectX from the Netherlands, to create a unique international collaboration of industrial expertise, applied research capabilities and software innovation. 


Objectives:

  1. Develop an autonomous, multi-sensor aerial inspection system that combines GPR, X-Ray imaging, and visual inspection technologies to detect both visible external defects and hidden surface abnormalities. 
  2. Process the collected data using AI models to automatically detect, classify, and segment defects to lower inspection times. 
  3. Develop a fully integrated digital twin model that can enable predictive maintenance and lifetime extension of turbine components through a data-analytics platform that processes inspection data and generates actionable insights.